Job Description

Job Title: Manufacturing Engineer

Location: Travelers Rest, SC

Industry: plastic injection molding manufacturing

Status of Hire: direct placement; permanent

Benefits: Medical (Employer pays 60%-75% of the premiums), Dental, Vision, 4 weeks PTO, LTD, STD, and more!

Summary: Our client is seeking a Skilled Manufacturing Engineer to be responsible in the design, optimization, and implementation of manufacturing processes. Working collaboratively within a team to improve product quality, enhance production efficiency, and reduce costs. Engineering expertise will be vital in troubleshooting and resolving production issues while ensuring adherence to safety and quality standards.

The primary objective of this role is to lead the launch phase of new projects and products, focusing on the industrialization process after the development stage (Liaison between NPD and Operations). The position ensures smooth transition from product development to full-scale manufacturing by designing and implementing efficient, robust, and cost-effective manufacturing processes.

Job Duties:

Process Design & Improvement

• Act as the main industrial point of contact during the launch in production phase of new projects or products.
• Design and validate the manufacturing processes for all new projects/products, ensuring alignment with quality, cost, and delivery objectives.
• Collaborate closely with R&D, engineering, quality, supply chain, and production teams to ensure manufacturability and seamless handover to operations.
• Define equipment specifications, tooling needs, and layout requirements for new product lines.
• Lead the ramp-up and stabilization phase, tracking KPIs and continuous improvement.
• Support risk analysis, process validation, and documentation in compliance with internal and customer requirements.
• Contribute to investment planning and cost estimation for industrialization activities.
• Develop and optimize manufacturing processes to increase production efficiency and reduce waste.
• Implement lean manufacturing principles and continuous improvement initiatives.

Development & Innovations:

• Provide technical expertise and support for production teams.
• Troubleshoot manufacturing equipment and processes.

Continuous Improvement:

• Spearhead continuous improvement initiatives by applying lean manufacturing principles.
• Conduct thorough analyses to identify bottlenecks, inefficiencies, and waste, and develop actionable strategies to enhance productivity and product quality.

Technical Support:

• Serve as a technical resource for production teams by providing troubleshooting support and innovative solutions to manufacturing challenges.
• Collaborate with maintenance teams to implement preventive maintenance plans that ensure optimal equipment performance.
• Facilitate technical sessions and promote knowledge transfer across teams to ensure continued growth and skill development within the team.

Equipment Selection & Maintenance:

• Assess and recommend appropriate manufacturing equipment based on production needs, ensuring ease of operation and alignment with budget constraints.
• Oversee the installation and commissioning of new equipment, ensuring that staff is adequately trained in usage and maintenance protocols.

Documentation:

• Create and maintain comprehensive documentation for all manufacturing processes, including work instructions, standard operating procedures (SOPs), and process flow diagrams.
• Ensure that documentation complies with industry regulations and internal quality standards.

Data Analysis:

• Collect and analyze production data and performance metrics to identify patterns, root causes of issues, and opportunities for improvement.
• Prepare detailed reports and present findings to management to support decision-making and strategic planning.

Qualifications and Requirements:

• Bachelor’s degree in manufacturing (Automation) engineering, Mechanical Engineering, or a related field is required.
• A minimum of 5-10 years of relevant experience in a manufacturing environment, with a focus on process optimization and engineering support.
• Excellent verbal and written communication skills, with the ability to influence stakeholders at all levels and foster collaboration.
• Proficient in CAD software and other manufacturing technologies.
• Strong project management skills, with the ability to plan, coordinate, and execute complex industrialization projects using structured methodologies (e.g., APQP as applicable).
• Knowledge of lean manufacturing practices and Six Sigma certifications is highly desirable. Exceptional problem-solving skills with a strong analytical mindset. Excellent communication, interpersonal, and teamwork skills, with the ability to influence and motivate cross-functional teams.

Physical Requirements:

• Working Conditions: The role encompasses both office work and hands-on presence on the manufacturing floor, facilitating direct engagement with production operations.
• This position may involve working in a manufacturing environment that requires standing for prolonged periods, walking, and occasionally lifting equipment or materials. Adherence to safety protocols and wearing personal protective equipment (PPE) is mandatory.

**Must be authorized to work in the United States, client is not able to offer sponsorship at this time

**Must be able to pass a pre-employment drug test, background check, and physical to be eligible for hire (physical will include respirator fitting)

We are an equal opportunity employer that recognizes the value of a diverse workforce. All qualified individuals will receive consideration for employment without regard to race, color, age, sex, sexual orientation, gender identity, religion, national origin, disability, veteran status, genetic information, or any other criteria protected by governing law.

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